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Decorative hero background — LifePack fresh produce packaging, South Africa

LifePack SA — Modified Atmosphere Packaging for South African Fresh Produce

Modified Atmospheric Packaging

From the packhouse floor to export shelves — LifePack SA delivers packaging solutions that protect freshness, ensure compliance, and represent your brand with confidence.

Technology & Products

The science behind Modified Atmosphere Packaging.

Diagram of gas ratios for Modified Atmosphere Packaging (MAP)

What Is Modified Atmosphere Packaging

Modified Atmosphere Packaging (MAP) is based on the alteration in the composition of gases around the certain commodity within the sealed package. Elevation in the CO2 level along the decreased O2 level in the package result in a decreased respiration rate of the stored fruits and vegetables and extension of the physiological life.

MAP packages discharges the released ethylene gas from the modified atmosphere, eliminating the possibility of decay, spoiling, ageing, and maturing. The MAP packages enrich the modified atmosphere by providing the optimum relative humidity, and completely prevents loss of weight. However, it never produces a waterlogged atmosphere that would cause microbial spoilage of fresh products.

The level of gases accumulated in the MAP package is produced by respiratory rate of the product, storage temperature, ratio of product weight to the semipermeable film area, and other several factors. The polymer engineers developing MAP packages have ensured MAP to be more competitive and successful in the fresh product market by enabling critical developments. The film has very unique characteristics.

How it works

Lifepack® MA/MH Bags are manufactured from a semi-permeable film that can control gas exchange. The semipermeable character of the film is based on the activity of several intelligent molecules placed inside film. These molecules allowed O2 to enter the package at a rate offset by the consumption O2 by the commodity. Similarly, CO2 must be vented from the package to offset the production of CO2 by the commodity. Furthermore, this atmosphere must be established rapidly and without creating anoxic conditions or injuriously high levels of CO2. Lifepack® MA Bags vents the released ethylene gas from the modified atmosphere and thereby, eliminates the possibility of acceleration of repining then senescence and deterioration and decay. Lifepack® MA/MH Bags enriches the modified atmosphere with sufficient relative humidity and completely inhibits the weight loss. In contrast, it never creates a water-saturated atmosphere that will cause microbial spoilage of fresh produce.

Cherries packaged in Lifepack MA/MH bag demonstrating how it works

Why South African exporters choose MAP

Extended Shelf Life

By slowing respiration and reducing moisture loss, MAP keeps produce market-ready for longer — from packhouse to retail shelf.

Cold-Chain Compatible

Engineered to perform across the temperatures and humidity ranges typical of South African export cold-chain logistics.

Tailored Gas Permeability

Film permeability is matched to the commodity, balancing oxygen, carbon dioxide and ethylene around the produce inside.

Reduced Waste

Less spoilage in transit and at retail means lower waste, better margins and a stronger sustainability story.

Lifepack produce gallery 1

Ethylene Sachets and Filters

Lifepack ethylene absorber sachets for fresh produce

Ethylene sachets are an effective post-harvest solution designed to extend the shelf life of fresh fruits and vegetables. These sachets contain active compounds that absorb and neutralize ethylene gas — a natural plant hormone that accelerates ripening and aging in produce. By reducing ethylene levels inside packaging or storage environments, the sachets help slow down ripening, minimize spoilage, and maintain freshness and firmness for longer periods.

Ideal for use during transport, storage, and retail display, ethylene absorber sachets are safe, easy to use, and suitable for a wide range of produce.

Main benefits of Ethylene Sachets

  • The atmosphere is kept free of bacteria, ethylene and fungi spores from harvest/packing to supermarket
  • Freshness, original colour and weight of produce are maintained
  • Shelf life is extended — mould development is contained
  • Close protection
  • Ideal combination with MAP bag packaging technology to control the ethylene gas within produce packaging
  • Produce-friendly
  • Organic compliant
Ethylene sachet product specifications — size, media format, active ingredient quantity, absorption capacity, quantities per master bag and per box, and shelf life

Instructions of use

For best ethylene control, the sachet is best located inside packing boxes, trays or bags on top of the commodities.

Ethylene Filter

Introducing the game-changing Fresh Up Ethylene Filter, an innovative product that will meet the market’s needs for new and better technology. In a market where ethylene filters have seen little innovation since their initial release, we proudly present a product that improves performance, cost-effectiveness, and convenience. Fresh Up Ethylene Filter is not just a solution; it’s a testament to our commitment to meeting and exceeding the evolving needs of our customers.

Ethylene filtration systems remove excess ethylene gas within the container, reducing respiration rates and slowing physiological ripening during transit. This helps preserve firmness, minimise softening and decay, and maintain arrival quality consistency — particularly on long-haul shipments.

Chart comparing remaining ethylene gas (ppm) over 62 hours — Fresh Up filter outperforms Spain, USA and China alternatives

Expert Craftsmanship by TPG

Fresh Up is proudly crafted by TPG, a South Korean company with 40 years of specialization in absorbers. With the knowledge and know-hows of an absorber specialist, TPG delivers products that not only meet, but exceed expectations and, above all, products that can be trusted. TPG’s expertise extends across various industries — including food, pharma, industrial, and more — showcasing their versatility and preparedness for all situations and conditions.

  • Each filter is packed with 860g of active ingredient, capable of absorbing 4.3L of ethylene gas.
  • The protective layer enables the use of a state-of-the-art powder-like ingredient without the risk of leakage outside the filter, whereas with traditional filters, particles and dust from the ingredient may leak out, even with granule-like ingredients which perform far less than powder.
  • Ingredients leaking onto hands and boxes are no longer a risk, as the protective layer will keep them inside at all times.

Commodities We Pack

MAP solutions for South Africa’s leading export crops.

CitrusStone FruitTable GrapesAvocadosBerriesLeafy GreensTomatoesAsparagus
Discuss your commodity

Who We Serve

Built for the South African fresh produce and export market.

We understand the pressures of agribusiness. Our packaging is designed around the real challenges of farmers, packhouses, and exporters.

Commercial Farmers

Packaging that protects your crop from harvest to packhouse. Reduce post-harvest losses and maintain the quality you worked all season to achieve.

  • Freshness preservation from field to shelf
  • Moisture and temperature control
  • Reduces crop wastage in transit

Packhouse Managers

High-volume packaging solutions built for the pace of a working packhouse. Consistent supply, reliable quality, and formats that integrate with your line.

  • High-throughput compatible formats
  • Consistent quality and sizing
  • Reliable supply chain support

Produce Exporters

Export-ready packaging that meets international retailer and compliance standards. Your produce arrives looking like it just left the farm.

  • International retail compliance
  • Cold-chain certified materials
  • Custom branding for destination markets
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LifePack — Modified Atmosphere Technology
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20+

Years in produce packaging

250M

MAP bags produced annually

47+

Export markets served

100%

SA-focused supply chain

Our Partnership

Backed by Apyek.
Stronger together.

LifePack SA operates in proud partnership with Apyek — a specialist in agricultural supply chain and packaging technology. Together, we combine LifePack’s deep roots in the South African produce industry with Apyek’s global expertise and innovation.

This partnership means our customers get access to a broader range of packaging materials, better pricing through consolidated supply, and the confidence that comes from working with two organisations absolutely committed to fresh produce quality.

Fresh produce boxes ready for export, representing the LifePack and Apyek partnership
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LifePack — Modified Atmosphere Technology
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A partnership built on shared values: freshness, reliability, and a genuine commitment to South African agriculture.

Get in Touch

Let’s talk packaging.

Whether you’re looking for a new supplier, planning a packaging refresh, or just exploring options — we’re here.

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Contact details

Location

Nelspruit, Mpumalanga, South Africa

Response time

We typically respond within one business day. For urgent enquiries, please call us directly.

Partner with Apyek

Interested in our full partnership offering? Visit Apyek directly for more information.

aypek.com.tr(opens in new tab)